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QC Inspection


 

Scope of Service

The quality inspection program covers the normal fabrication operations of the pipes. The quality inspection starts from the raw material to assure it meets our standards and health regulations. During the production process to assure the product meets the specification and standards of the project. After the pipes are produced to assure the final quality is met and no evidence of damages.

 

The pipes are inspected and tested for the following: -

PropertyProperty
Test Frequency
Responsibility
Test Method

1.

Mandrel OD

1 per machine set-up

Q.C. Inspector

QW 12

2.

Pipe stiffness "Hoop Flexural Properties"

Once per production lot or once per day*

Q.C. Mechanical properties inspector

QW 03

3.

Loss on Ignition

-ditto-

-ditto-

QW 04

4.

Hoop tensile strength

-ditto-

-ditto-

QW 02

5.

Axial tensile strength

-ditto-

-ditto-

QW 01

6.

Wall Thickness

Each pipe end 4 points 90 deg. apart.

Q.C. Machine Inspector

Micrometer

7.

Pipe cut length

Each pipe

-ditto-

Steel Tape

8.

Internal Barcol Hardness

Each pipe, avg. of 4 points

-ditto-

QW 13

9.

100% exterior visual

Each pipe

-ditto-

Visual

10.

100% internal visual

Each Pipe

-ditto-

Visual

11.

Spigot Outside Dia.

Each pipe end

-ditto-

Pi-Tape

12.

Machine Process Audit

Daily

Production Supervisor & Process Engineer

Witness & record outputs on glass, resin catalyst, mandrel, & Chopper speed.

13.

Hydrostatic test **

Each pipe up to 2000 mm diameter

Production H.T. Opr. + Q.C. Inspector

Hydrostatic pressure:

- Up to 1500mm: 1.5xPc

- 1600mm to 2000mm:1xPc

- Above 2000mm: not  Required or as otherwise   Instructed by PM.

 

14.

Marking

Each pipe

Q.C. Inspector

Visual

15.

Repairs

Each Repair

Q.C. Inspector

Visual

*  Maximum production lot size = 100 pipes length

.** H.T. for pressure class H030 (gravity is not required).

 

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